Standard dimensions and types of pallets

18. 10. 2024

In the transport industry, as in logistics, pallets play a key role. These flat structures are used to support and stabilise goods when they are handled by forklifts, pallet trucks or other lifting equipment. The importance of pallets cannot be underestimated, as they significantly streamline the process of loading and unloading goods in warehouses, transport vehicles and shipping containers.

Basic pallet types

Pallets are classified according to the material they are made of and the type of construction. The most commonly encountered pallets are wooden, which are popular due to their robustness and low cost. The standardised 1200 x 800 mm euro pallet is the most common option, but there are other types of wooden pallets with different dimensions. Plastic pallets are another popular choice, especially in situations where hygiene or moisture resistance is important.

Pallet dimensions

Pallet sizes vary according to regional preferences and specific industry needs. In addition to the aforementioned euro pallet, there are other standard sizes such as the 1200 x 1000 mm pallet, which is popular in Asia and the United States. The load capacity and height of the pallet are also important factors when choosing a pallet, as these parameters affect storage and transport options.

Wooden vs. plastic pallets

The choice between wooden and plastic pallets depends on the specific transport requirements. Wooden pallets are more traditional and economical, but can be susceptible to moisture damage and are not always suitable for sterile environments. Plastic pallets, on the other hand, offer greater moisture resistance and ease of cleaning, making them an ideal choice for the food and pharmaceutical industries.

Wooden pallets

Wooden pallets are a key element in the logistics and transport of goods. These versatile packages are used not only for storage but also for the safe transport of various types of goods. Thanks to their robustness and flexibility, they remain a popular choice for many companies. Wooden pallets are used in warehouses, production halls and international transport.

Types and production of wooden pallets

There are various types of wooden pallets on the market, including standard Euro pallets and one-off atypical pallets. Europallets, also known as EUR pallets, meet strict standards and are widely accepted throughout the logistics industry. On the other hand, atypical pallets are custom-made to meet specific customer requirements and can be of different sizes and designs.

The manufacturing process of wooden pallets involves several important steps. It starts with the selection of quality lumber, which is then processed into the desired shapes and dimensions. An important part of the production process is the drying of the wood to ensure optimum moisture content and minimise the risk of mould or rot. The IPPC-certified pallets then meet international standards for the transport of goods, which is crucial for export and import.

Advantages of wooden pallets

Wooden pallets offer a number of advantages. They are very durable and have a long service life, making them ideal for repeated use. Plus, they are easily recyclable, making them an eco-friendly choice. Wooden pallets can be easily repaired or adapted to specific requirements, increasing their flexibility and adaptability in different situations. Their ability to efficiently distribute the weight of goods ensures that goods remain safe during transportation.

Sustainability and environmental aspect

As ecology becomes an increasingly important aspect in all areas of industry, wooden pallets are the preferred choice for environmentally conscious businesses. As a natural and renewable material, wood offers the advantage of a reduced carbon footprint. Many pallet manufacturers are committed to sustainable forestry and only use wood from certified sources, which helps to protect the environment.

Trends and innovations in wooden pallets

Technology and innovation in the production of wooden pallets is constantly evolving. Automation of production, new materials and designs contribute to even more efficient and sustainable solutions. For example, the use of special treatments that increase the resistance of pallets to moisture or mould is on the rise. Innovative designs and lightweight materials help reduce transport costs and increase storage efficiency.

Plastic pallets

Plastic pallets are becoming an increasingly popular choice for transporting and storing goods around the world. Their durability, lightweight and versatility make them an ideal alternative to traditional wooden pallets. This article focuses on the advantages, types and applications of plastic pallets in various industries.

Advantages of plastic pallets

Plastic pallets offer a number of advantages that make them an attractive choice for many companies. One of the main advantages is their resistance to damage. Made from high quality plastics, these pallets can withstand impact, moisture and chemicals, ensuring a long life even in harsh conditions. In addition, they are easy to clean, making them a more hygienic choice, especially in the food industry.

Another advantage is their lightness. Plastic pallets weigh less than their wooden counterparts, which reduces transport costs and makes handling easier. In addition, they are often designed to be stackable, which saves space in warehouses and during transport.

Different types of plastic pallets

There are several types of plastic pallets, which vary according to use and specific needs. Lightweight plastic pallets are ideal for use in situations where ease of handling and light weight are key. Medium-weight pallets offer greater load capacity and are suitable for general logistics operations. Heavy duty plastic pallets then offer maximum load capacity and stability, making them ideal for handling heavy loads or shelf storage.

ESD (electrostatic dissipative) pallets are specifically designed for the electronics industry where protection against static electricity is required. These pallets protect sensitive electronic components during transport and storage.

Applications in various industries

Plastic pallets are used in many industries. In the food industry they are used for their hygiene and easy maintenance. In the chemical industry they are valued for their resistance to chemicals and corrosive substances. The electronics industry uses ESD pallets to protect their products.

Logistics and warehousing also benefit from the advantages of plastic pallets. Their lightness and stackability simplify storage and transport, while their durability ensures the safe storage of goods.

Environmental aspects of plastic pallets

Although plastic pallets are not biodegradable, many manufacturers are focusing on their recyclability. Used plastic can easily be recycled and turned into new pallets or other plastic products. Some companies even offer take-back of old pallets, which helps to reduce waste and promote the circular economy.

Maintenance and lifetime of pallets

The lifetime of the pallets varies according to the material and use. Wooden pallets require regular maintenance, such as damage inspection and possible repair. Plastic pallets have a longer lifespan and do not require as frequent maintenance, which can offset their higher purchase cost. Proper maintenance of pallets is essential to maximize their lifespan and ensure safety during handling.

Economic and environmental aspects

Choosing the right type of pallet has not only economic but also ecological aspects. Wooden pallets are often made from renewable resources and can be recycled or reused. Plastic pallets, although made from petroleum, can also be recycled and contribute to less waste due to their long life. When deciding on the type of pallet, it is important to consider both the cost and the environmental impact.

Pallet load capacity: what you need to know

Pallet load capacity plays a key role in logistics and transport of goods. Proper understanding and use of pallet load capacity can make a huge difference to the efficiency of your supply chain. Here we take a look at what pallet load capacity entails and how to use it effectively.

Basic concepts: static and dynamic load capacity

Pallet load capacity is divided into two key types: static and dynamic. Static load capacity refers to the situation where the pallet with the load is placed on a solid base without further handling. Dynamic load capacity, on the other hand, refers to a pallet being handled – for example, when lifted by a forklift or transported in a truck. Dynamic load capacity is usually lower than static load capacity, which is important to take into account when planning logistics operations.

How to achieve maximum load capacity

In order for the pallet to reach its maximum load capacity, it is important to distribute the load evenly. Improper distribution, such as concentrating the weight in one corner of the pallet, can cause damage to the pallet. Pay particular attention to the handling of asymmetrical goods, where the risk of uneven loading is higher. In order to use the load capacity efficiently, it is recommended to distribute the load evenly over the entire pallet surface.

Materials and types of pallets

The choice of pallet material also influences its load capacity. The most commonly used materials are wood and plastic. Wooden pallets are popular for their affordability and high load capacity, which makes them widely used in logistics for transporting heavier loads. Plastic pallets, although often more expensive, offer advantages such as moisture resistance and ease of maintenance. It is important to choose a pallet according to the specific needs of the goods and the transport conditions.

Regional standards and dimensions

Pallets have different size and load capacity standards, which may vary by region. Europallets, which are the most common in Europe, have specific dimensions and standards that facilitate their use in different storage systems. When planning a shipment, it is a good idea to familiarize yourself with regional pallet standards to avoid problems when loading and unloading goods.

Tips for handling and storage

It is essential to take safety precautions when handling pallets. Ensure that pallets are not overloaded or improperly loaded, which could lead to accidents and damage to goods. Pallets should be stored on a flat and firm surface to minimise the risk of deformation or damage. When handling, use appropriate equipment such as pallet trucks and forklifts and ensure that the manufacturer’s recommended procedures are followed.


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